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Hydraulic breakers are robust tools used in construction and demolition projects to break through hard materials. They consist of several key parts that work together to deliver powerful impact forces. Here are the main components and parts of a hydraulic breaker:
Front Head: The front head is the uppermost part of the hydraulic breaker. It houses the working tool and provides the point of impact with the material being broken. The front head is designed to withstand high forces and protect the internal components.
Piston: The piston is a crucial component that moves up and down inside the hydraulic breaker. It is responsible for transmitting the hydraulic force generated by the carrier machine to the working tool. The piston strikes the tool, delivering powerful blows to break the material.
Cylinder: The cylinder encloses the piston and provides the space for the piston's reciprocating motion. It is a robust and sealed structure that contains hydraulic fluid to facilitate the movement of the piston. The cylinder plays a vital role in converting hydraulic energy into mechanical impact energy.
Accumulator: The accumulator is a hydraulic component that stores energy from the carrier machine's hydraulic system and releases it in short bursts during the impact phase. It helps optimize the hydraulic breaker's performance by providing additional energy for more powerful blows.
Tool (Chisel Bit): The tool, also known as the chisel bit or working tool, is the part of the hydraulic breaker that directly contacts and breaks the material. It is attached to the front head and typically comes in various shapes, including chisels, moil points, or blunt ends, depending on the application and material being broken.
Tie Rods: Tie rods are strong metal rods that hold the hydraulic breaker together and provide stability. They connect the front head, cylinder, and back head, ensuring the breaker remains structurally intact during operation.
Back Head: The back head is the lower part of the hydraulic breaker. It houses the damping system, which helps reduce vibrations and shocks transmitted to the carrier machine. The back head also provides a connection point for hydraulic hoses and fittings.
Hydraulic Hoses and Fittings: Hydraulic hoses and fittings are essential for transferring hydraulic fluid from the carrier machine's hydraulic system to the hydraulic breaker. They connect the breaker to the carrier machine, allowing for the transmission of hydraulic power.
Wear Parts: Hydraulic breakers have wear parts that require regular inspection and replacement to maintain optimal performance. These include wear plates, bushings, seals, and O-rings. Proper maintenance and timely replacement of wear parts are crucial for the longevity and efficiency of the hydraulic breaker.
Each hydraulic breaker model may have specific variations in design and additional components based on the manufacturer and intended application. It's important to consult the manufacturer's documentation and guidelines for detailed information on the specific parts and maintenance requirements of a particular hydraulic breaker.
| Model | HY45 | HY53 | HY68 | HY75 | HY85 |
| Breaker shell (KGS) | 40 | 60 | 100 | 200 | 400 |
| Total weight (KG) | 102 | 140 | 264 | 345 | 493 |
| Size (MM) | 750*270*480 | 830*290*570 | 950*330*700 | 1140*370*740 | 1270*370*800 |
| Driving oil pressure (KG/CM2) | 90-120 | 90-120 | 110-140 | 120-150 | 130-160 |
| Driving oil flow (L/MIN) | 20-40 | 25-50 | 40-70 | 50-90 | 60-100 |
| Striking(BPM) | 700-1200 | 600-1200 | 500-900 | 400-800 | 400-800 |
| Soft hose diameter (INCH) | 1/2 | 1/2 | 1/2 | 1/2 | 3/4 |
| Breaker chisel diameter (MM) | 45 | 53 | 68 | 75 | 85 |
| Breaker chisel weight (KG) | 8 | 12 | 16 | 22 | 48 |
| Applicable carrier weight (T) | 1.2-3.0 | 2.0-4.0 | 4-7 | 6-9 | 7-14 |
| Model | HY100 | HY120 | HY135 | HY140 | HY155 |
| Breaker shell (KGS) | 450 | 500 | 600 | 800 | 1450 |
| Total weight (KG) | 736 | 1374 | 1663 | 1700 | 2350 |
| Size (MM) | 1340*430*970 | 1475*530*1000 | 1610*530*1280 | 1660*530*1280 | 1900*635*1350 |
| Driving oil pressure (KG/CM2) | 150-170 | 150-170 | 180-220 | 190-230 | 230-260 |
| Driving oil flow (L/MIN) | 80-110 | 90-120 | 100-150 | 120-180 | 180-240 |
| Striking(BPM) | 350-700 | 350-650 | 350-600 | 350-500 | 300-450 |
| Soft hose diameter (INCH) | 3/4 | 3/4 | 1 | 1 | 1.2 |
| Breaker chisel diameter (MM) | 100 | 120 | 135 | 140 | 155 |
| Breaker chisel weight (KG) | 50 | 120 | 125 | 130 | 190 |
| Applicable carrier weight (T) | 11-16 | 12-18 | 18-23 | 19-25 | 25-30 |
| Model | HY165 | HY175 | HY185 | HY195 | HY200 |
| Breaker shell (KGS) | 1500 | 1700 | 2100 | 2300 | 2500 |
| Total weight (KG) | 3350 | 4102 | 4950 | 5260 | 6000 |
| Size (MM) | 2010*650*1420 | 2310*715*1630 | 2240*750*1620 | 2460*750*1670 | 2560*750*170 |
| Driving oil pressure (KG/CM2) | 260-280 | 260-280 | 280-300 | 280-320 | 300-350 |
| Driving oil flow (L/MIN) | 190-250 | 210-290 | 220-270 | 230-280 | 240-290 |
| Striking(BPM) | 300-450 | 200-350 | 180-220 | 180-200 | 160-200 |
| Soft hose diameter (INCH) | 1.2 | 1.2 | 1.2 | 1.2 | 1.2 |
| Breaker chisel diameter (MM) | 165 | 175 | 185 | 195 | 210 |
| Breaker chisel weight (KG) | 220 | 260 | 300 | 340 | 400 |
| Applicable carrier weight (T) | 30-36 | 36-42 | 42-48 | 48-55 | 55-65 |
Main components of Hanyun hydraulic breaker
Through bolts: Longer service life by to applied heat treatment.
Back head: Using 20CrMo steel, impact energy is accumulated due to charged nitrogen gas in the block.
Front Head: Using 20CrMo steel, high quality with long using life .
Valve: using grinding processing to improve the size presicion, position accuracy & coordination accuracy.
Cylinder body: Material: 20CrMo, high temerature quenching treatment, grinding processing;
Piston: Longer service life by optimized design and high quality special steel.
Back Head: Using 20CrMo material provided by domestic famous manufacturer, forging again and again to make internal organization more tight and increasing the hydraulic breaker abrasion resistance.
Chisel: The specially heat treated chisel is directly applied to break rocks. Four types for your choise: Moil, Blunt, Flat, Conical Point. The material is 42Crmo.
Main Body: Including Front head, cylinder and back head. Each part is in best performance.
Seal Kit: We can supply both Parker and NOK seal kit which are most famous brand in the business line.
Hydraulic breakers are powerful attachments used in construction and demolition to break rocks, concrete, and other hard materials. They are commonly used in road construction, demolition projects, quarrying, mining, excavation, and landscaping. Hydraulic breakers are attached to machinery such as excavators and backhoes, using hydraulic power to deliver strong blows and break through tough surfaces. Their versatility and effectiveness make them essential tools for various industries and applications.
Our company specializes in various types of hydraulic breakers (HY45~200), (SB20-151) (15G~40G), breaker shells, front and back head, cylinders, inner and outer bushings, chisels (diameter range 40mm~230mm), pistons; we also provide various types of hydraulic breaker spare parts:, Rod pins, Seal kit, Diaphragms, Stop Pin, Through Bolts, Side Bolts, Control Valve, Accumulator, Charger Kit, Charging Valve, Gas Bottle, Shock Absorber, ect. Our company has 25,000 square meters of standardized factory buildings and more than 100 sets of advanced high-end precision machining equipment. This gives us strong capabilities in precision machining, heat treatment and product testing. The company's current production capacity includes an annual output of 5,000 sets of hydraulic breakers, 100,000 chisels, 30,000 sets of front and back head, and 20,000 sets of breaker shells.The company adheres to the corporate culture of "honesty, precision and pragmatism", the quality policy of "excellent products, perfect management, customer first, compliance with promises", and its good business reputation has won unanimous praise from the market!
At present, we have long-term cooperation and development with many well-known brand manufacturers at home and abroad. Our products are exported to many countries and regions such as the Middle East, Europe, America, and Southeast Asia. We sincerely welcome customers to visit us and look forward to working with you for win-win results and common development!1. Q: Are you a direct factory?
A: Yes, we are one big factory in China. And comprehensive strength of our company ranks top 3 in China market.
2. Q: How do you ship the concrete structures demolition hammers?
A: Usually we will cover demolition hammers with plastic film firstly, then load them into the container.
3. Q: When you will deliver the products after we place one order?
A: Usually 3-10 working days for the standard size. For customized hydraulic hammers, about 15 days
4. Q: What is your payment method?
A: L/C, T/T available for the payment. Usually 30% TT as deposit, 70% blanced by TT before shipping
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